RE-NEW MACHINE & MAINTENANCE, A Division of Repair Parts, Inc.
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"Tips & Techniques" - July, 2001

This month I thought that we would discuss special hob shifting.

HOB SHIFTING FOR CENTERING THE HOB

To maintain a centered hob tooth, hob shifting must be based upon the axial lead of the hob, the number of flutes and the number of threads on the hob. The proper amount of shift to keep the centered condition may be determined by the following formula:

For straight-fluted hobs

For helical-fluted hobs


Where S equals the amount of hob shift to maintain a centered tooth.
F equals the number of flutes on the hob.
K equals a whole number multiplier.
Lh equals the lead of hob.
La equals the lead angle of the hob.



T equals the number of threads on the hob.
Pn equals the normal diametral pitch of the hob.
La equals the lead angle of the hob.

In all cases, F must be evenly divisible by the number of threads on the hob. Multiplier K is the desired number of hob teeth along the helical thread path between the centered tooth and the next tooth to be centered.

HOB SHIFTING FOR LOCATING A PART TOOTH

It is sometimes necessary to locate a part tooth in relation to a detail of the part. Usually, it is an angular location such as the relationship which is held between the crank and the spline for mounting a timing gear on a crankshaft. To maintain the rotational relationship between the hob and the part, the hob must be shifted a whole number of axial pitches.

Since the driven gear on the hob spindle is a helical gear, the hob is rotated independently of the work spindle as the hob is shifted. To compensate for this independent hob rotation, a corrected amount of shift must be used based upon the lead and axial pitch of the hob, and the lead of the hob spindle gear. The correct relationship between the part and the hob may be obtained on successive work loads by shifting the hob according to this formula.



Where S equals the amount of hob shift to maintain rotational relationship with the part and Lh equals the lead of the hob.



Ls equals the lead of hob spindle gear (See table)
T equals the number of threads on the hob
Pn equals normal diametral pitch of the hob
Px equal axial pitch of the hob



La equals the lead angle of the hob.

Use the minus sign if the hob and the hob spindle gear are of the same hand; use the plus sign if the hob and the hob spindle gear are of opposite hands. The lead and hand of the helix of the hob spindle gear can be found in the following table.

HOBBING MACHINE
LEAD OF SPINDLE GEAR
HELIX HAND
SERIAL NUMBER
16-16, 16-36, 16-56 72.237
R.H.
2711 UP
TYPE "A" 178.51
R.H.
BELOW 2711
6-10 STD
533 MAX. HOB RPM
50.86
R.H.
BELOW 4375
6-10 SPEC
800 MAX. HOB RPM
44.09
R.H.
BELOW 4375
6-10 SPEC
1066 MAX. HOB RPM
27.50
R.H.
BELOW 4375
6-10 SPEC
1200 MAX. HOB RPM
26.00
R.H.
BELOW 4375
6-10 SPEC
1800 MAX HOB RPM
29.38
R.H.
BELOW 4375
6-10 STD
533 MAX HOB RPM
61.041
R.H.
4375 UP
6-10 SPEC
800 MAX HOB RPM
27.59
R.H.
4375 UP
6-10 SPEC
1200 MAX HOB RPM
33.99
R.H.
4375 UP
6-10 SPEC
2222 MAX HOB RPM
30.53
R.H.
4375 UP

After each shift, the position of the generating flats on the part teeth is not the same since the cutting edges of the hob teeth assume a new rotational location. Under these conditions, a hob tooth cannot be centered.

If you have any questions or have a particular topic you would like to see discussed here, please contact us.

The "Tips" Archive
January, 2001 January, 2002 January, 2003 January, 2004 January, 2005
February, 2001 February, 2002 February, 2003 February, 2004 February, 2005
March, 2001 March, 2002 March, 2003 March, 2004 March, 2005
April, 2001 April, 2002 April, 2003 April, 2004 April, 2005
May, 2001 May, 2002 May, 2003 May, 2004 May, 2005
June, 2001 June, 2002 June, 2003 June, 2004 June, 2005
July, 2001 July, 2002 July, 2003 July, 2004 July, 2005
August, 2001 August, 2002 August, 2003 August, 2004 August, 2005
September, 2001 September, 2002 September, 2003 September, 2004 September, 2005
October, 2001 October, 2002 October, 2003 October, 2004 October, 2005
November, 2001 November, 2002 November, 2003 November, 2004 November, 2005
December, 2001 December, 2002 December, 2003 December, 2004 December, 2005


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